HoldTight®102
flash rust
inhibitor / salt remover
TECHNICAL BULLETIN
BLASTING: wet
abrasive, water, and dry
Open a 48 to 96+ hour rust-free
window between blasting and coating.
Most
often used in wet abrasive or water
blasting, sometimes
after dry blasting, HoldTight®102, usually allows a 48 hour interval
-- 4 or 5 days or more in many cases -- before coating. It leaves no film or
residue -- it is not a "protective coating" like many inhibitors
that create a separate layer or moisture barrier between the surface and the
new coating.
Since
it is not a coating, HoldTight® 102 will not interfere with primer or
coating adhesion. Since it cleans the surface it should in fact enhance long
term performance. It has been tested and approved by most major coating
manufacturers. Others simply recommend it.
HoldTight® 102 works as a rust inhibitor because it removes chlorides and other
contaminants.
The
HoldTight® 102 formula is proprietary, but the process is simple. HoldTight®
102 acts in part as a surfactant. It reduces the surface tension of water
so it cleans better -- greatly reducing surface chlorides and other
contaminants that help cause rust to form. HoldTight® 102 super drys a
substrate, very fast -- it entirely volatilizes itself and takes with it
virtually all the moisture left on the surface by the blasting operation.
HoldTight®102 and dry blasting.
When
a dry blasted surface flash rusts immediately, high levels of contaminants are
probably present. Washing down such a surface with clean water treated with HoldTight®102,
diluted 50 to one, at 500 psi (34 bar) at 1-3 gpm (3.8-11.4 Lpm) or
greater, will dramatically reduce or eliminate the contaminants and open
a 48 hour or bigger window. However, contaminant levels on dry blasted surfaces
may be so high -- in part because dry blasting concentrates contaminants --
that a 2000+ psi wash down or even re-blasting may be necessary. (Whenever very
high levels of contaminants are present, the better practice is to use wet
abrasive or water blasting with HoldTight®102 in the first place, rather
than dry blasting.)
A test or early warning of extreme contamination or bad water.
A
surface flash rusts after the use of HoldTight® 102 only if one of two
conditions, are present (either one of which is potentially "bad
news" for coating performance):
EITHER, the substrate is extremely contaminated and a higher
pressure wash down or reblast is necessary. (It should not be coated in any
case until the contaminants are substantially reduced or eliminated.)
OR, the blast water or abrasive used was highly contaminated
(e.g., hard water) or acidic. Use of industrial or "plant" water may
cause this condition. Avoid it.
Therefore, if HoldTight®102 fails, STOP what you are
doing, and call us immediately. We can usually come up with a cost effective
solution. (And since bad water may also damage equipment, especially UHP
equipment, call your equipment supplier too.)